Some contributions to optimal reliability test plans and estimation
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Abstract
Design of optimal system reliability test plan has numerous advantages in product
newlinemanufacturing industry as it helps to evaluate the system reliability and thereby
newlinedemonstrates that the system will perform satisfactorily, prior to its deployment to
newlinethe concerned field. The failure data and prior information available on failure rates
newline
newlineof units will help manufacturers to develop higher warranty periods and better ser-
newlinevice facilities to customers. Thus, a Bayesian approach can be adopted to obtain a
newline
newlinegood reliability estimates and cost-effective optimal test plans. In systems that are
newlinedesigned to achieve very high reliability (e.g., missiles, rockets, etc.), it is difficult to
newlineobtain good estimate of system reliability. This is due to either the data recorded
newlinecontain only a small number of failures or lack of availability of sufficient testing time
newlineto observe failures. In such circumstances, a better alternative for obtaining data
newlinequickly is the application of accelerated life tests (ALTs) or partially accelerated life
newlinetests (PALTs). In both of these testing procedures, units are subjected to perform
newlineunder higher stress than the normal stress level, whereas in PALT, some units are
newlineallowed to perform under normal stress. Both testing procedures are destructive in
newlinenature, i.e., one has to destroy some units to obtain lifetime quickly. Thus, in most of
newlinethe existing reliability estimation method, failure time data are obtained from either
newlineclassical life test or accelerated testing. In most of such situations, observing data is
newlinetime-consuming, expensive or impracticable. One can make use of readily available
newline
newlinedegradation data enclosing information about system failure. For example, a fluo-
newlinerescent lamp is considered as a failed one, when its luminosity falls below a certain
newline
newlinelevel, where an interesting feature of this experiment is the periodic monitoring of
newlinethe luminosity. Hence degradation data, which are obtained during the lifetime of units can be utilized to get reliability estimate saving time and money.